News: 1712578705

  ARM Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life (Terry Pratchett, Jingo)

Engine cover flies from Southwest Airlines Boeing 737 during takeoff

(2024/04/08)


The engine cover on a Boeing 737-800 used by Southwest Airlines detached during takeoff from Denver on Sunday, prompting an investigation by aviation regulators.

The engine cowling struck the wing flap as the aircraft left the runway just before 8am local time, in an incident filmed by a passenger and shared on [1]social media . The flight circled and returned to the airport about 25 minutes later. Passengers were unharmed and continued their journeys on a different aircraft about three hours later.

The incident is now under investigation by the Federal Aviation Administration (FAA).

[2]

In a statement, Southwest Airlines said: "We apologize for the inconvenience of their delay, but place our highest priority on ultimate safety for our customers and employees. Our maintenance teams are reviewing the aircraft."

[3]

[4]

FAA records show the aircraft was manufactured in 2015.

According to [5]Sky News , there have been a number of engine issues on 737-800s belonging to the same airline.

[6]

For example, [7]Associated Press reported that officials were investigating an engine fire that forced a Southwest Airlines aircraft to abandon takeoff at Lubbock, Texas, on April 4.

[8]Reuters also pointed out that the FAA might impose engine housing inspections and component replacements on Boeing 737 NG aircraft following a 2018 Southwest Airlines incident.

[9]Boeing and subsidiary file trade secrets lawsuit against Virgin Galactic

[10]Boeing top brass stand down amid safety turbulence

[11]Justice Dept reportedly starts criminal probe into Boeing door bolt incident

[12]Boeing paper trail goes cold over door plug blowout

The Register asked Southwest Airlines for further comment. Boeing has not so far provided comment on the Denver issue.

The flagship US aerospace manufacturer has been the focus of quality concerns in recent years.

Last month, Boeing said [13]CEO Dave Calhoun would step down from his role at the end of this year. The manufacturer did not elaborate on the reason for his departure, nor respond to questions.

Southwest Airlines lands $140M fine for that Christmas IT meltdown [14]READ MORE

In January, [15]an emergency door plug on an Alaskan Airlines flight blew out in mid-air, injuring several people. FAA-mandated inspections found loose bolts on several 737 Max 9 aircraft in the wake of the plug failure, suggesting widespread manufacturing issues.

Following the incident, United Airlines CEO Scott Kirby said it was [16]"the straw that broke the camel's back." He suggested the airline may go elsewhere for its next round of jet purchases. ®

Get our [17]Tech Resources



[1] https://twitter.com/aviationbrk/status/1777036113565061618

[2] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/front&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=2&c=2ZhQUm2NYAFNNiIQjz-HzBQAAAAY&t=ct%3Dns%26unitnum%3D2%26raptor%3Dcondor%26pos%3Dtop%26test%3D0

[3] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/front&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44ZhQUm2NYAFNNiIQjz-HzBQAAAAY&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[4] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/front&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=3&c=33ZhQUm2NYAFNNiIQjz-HzBQAAAAY&t=ct%3Dns%26unitnum%3D3%26raptor%3Deagle%26pos%3Dmid%26test%3D0

[5] https://news.sky.com/story/engine-cover-falls-off-boeing-plane-and-strikes-wing-flap-minutes-after-take-off-13110653

[6] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/front&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44ZhQUm2NYAFNNiIQjz-HzBQAAAAY&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[7] https://apnews.com/article/southwest-airlines-plane-engine-fire-texas-c8ef3fdf15f431bfaa16f5aa6f061457

[8] https://www.reuters.com/business/aerospace-defense/faa-proposes-boeing-737-inspections-after-2018-southwest-fan-blade-death-2023-12-12/

[9] https://www.theregister.com/2024/03/27/boeing_aurora_virgin_galactic/

[10] https://www.theregister.com/2024/03/25/boeing_leadership_exits/

[11] https://www.theregister.com/2024/03/11/us_department_of_justice_boeing/

[12] https://www.theregister.com/2024/03/07/ntsb_boeing_door_plug/

[13] https://www.theregister.com/2024/03/25/boeing_leadership_exits/

[14] https://www.theregister.com/2023/12/18/us_fines_southwest_airlines_140m/

[15] https://www.theregister.com/2024/01/08/boeing_737_max_9_airplanes/

[16] https://www.theregister.com/2024/01/23/united_boeing_737/

[17] https://whitepapers.theregister.com/



Shared on social media ??? WTF ???

Locomotion69

Why has this particular passenger decided to share "on social media" instead of alarming the cabin crew? What was he/she/... thinking? It is OK to take off in an airplane with an engine falling apart in front of my eyes? Why?

Re: Shared on social media ??? WTF ???

HammerOn1024

If the aircraft was far enough down the runway, past a point at which the aircraft can abort (Aircraft type, Weight and conditions dependent, known as "V1") a takeoff, then the aircraft will take off, declare an emergency and do a go-around. The flight crew would also shut down the failing engine.

It's better to go around than plow off the end of the runway and crash.

There is no 'WTF' about it.

Re: Shared on social media ??? WTF ???

Doctor Syntax

In fact, from TFA, it was well beyond the point where it could abort: "The engine cowling struck the wing flap as the aircraft left the runway ".

Re: Shared on social media ??? WTF ???

werdsmith

pay attention.

Re: Shared on social media ??? WTF ???

John Robson

You do know that you can call the crew *and* share a video later.

Re: Shared on social media ??? WTF ???

Filippo

Either they alerted the crew immediately and shared the accident later, or someone else had already alerted the crew, or, most likely, the crew was already alert on account of all the screaming. I honestly can't fathom why you would think that this was an "instead of" situation. There's enough in this story to be outraged at already, no need to make up more.

Please get a clue

JoeCool

The fact is there's almost nothing that you can "alarm" the aircrew about that will matter, once you are rolling.

The Aircraft becomes airborn about 30 seconds after starting.

Everything the pilots need to know at that point is coming from their controls and gauges.

Re: Please get a clue

Anonymous Coward

"Alerting" the crew while the fasten seatbelt sign is on will either get them ignored, arrested or shot depending on skin color.

Interestingly airport security is one area where danger from law enforcement is a non-monotonic function of skin color

Re: Shared on social media ??? WTF ???

Russ T

This is the "emergency" landing being filmed. You can tell by the position of the flaps.

Video looks like a landing not a takeoff

Khaptain

After having looking elsewhere for more information I now realise that the video is of the landing and not the takeoff, however the initial cowling problem did indeed happen during takeoff..

Re: Video looks like a landing not a takeoff

Spazturtle

They took off and the cowling opened so they went around and immediately landed.

Re: Video looks like a landing not a takeoff

Yet Another Anonymous coward

Which is annoying on a 737. One of the interesting 'historical' features of the 737 is that it can't dump fuel so you either have to fly around ion circles for a few hours - not recommended if you suspect you have a bit of wing missing, or you land overweight and risk damaging some expensive concrete

Re: Video looks like a landing not a takeoff

Anonymous Coward

> Which is annoying on a 737

Is there anything which isn't annoying or dangerous? This is starting to get ridiculous!

"Boeing, named for the sound their aircraft make when dropping out of the sky"

Announcement over the Tannoy

Anonymous Coward

"This is you Chaplain speaking."

Re: Announcement over the Tannoy

The Oncoming Scorn

Icon - Nuff Said.

Bolts for Boeing

STOP_FORTH

Scour your sheds, empty out those jam-jars. Send nuts and bolts to our friends in Seattle.

None of that metric rubbish, Imperial or Whitworth only.

Re: Bolts for Boeing

Yet Another Anonymous coward

All major airliners use Imperial fasteners - even Airbus.

When airbus was trying to break into the US market they realised that demanding every mechanic buy a new set of tools and have everyone stock a confusingly similar set of nuts, bolts and screws would be a challenge - so they stuck to precision components based on the length of 3 barley corns

Re: Bolts for Boeing

chuckufarley

They are not Imperial Fasteners, they are Freedom Fasteners. This might seem like an oxymoron but entropy is. Boeing is just doing it's part to help it along.

I just flew in from Detroit...

chuckufarley

...and boy are my government inspectors tired!

Is it Just Me??

Just An Engineer

But how is this a "Boeing issue"? Since this aircraft has been in service for 9 years.

I understand how the world works, but the press coverage of this incident seems to point to some flaw in the Boeing design, when it appears to me to be a SWA maintenance issue.

Re: Is it Just Me??

Chris Miller

Indeed, and a relatively minor one at that, roughly equivalent to getting the back knocked off your car's wing mirror.

Re: Is it Just Me??

cyberdemon

My suspicion is that some powerful people went short on Boeing at the time of the door blowout, and they have friends in the media to help their position further.

Re: Is it Just Me??

DJO

a relatively minor one at that

Unless the cowling smashes into the tail plane, which is exactly what happened here.

Re: Is it Just Me??

blackcat

If Boeing wasn't in the middle of the door plug issue and hadn't suffered the two MAX crashes due to MCAS then the press attention would be different.

Exactly the same happened with the DC10 early in its life. The type had two cargo door failures (one landed, one crashed) caused by a rather poor design that allowed the door handle to be fully seated even if the locking pins were not properly seated. This very much was McD-D's poor design at the root cause. Then American 191 crashed after an engine ripped off on takeoff. Entirely a maintenance issue, just like this, but this was pretty much the nail in McD-D's coffin as the flying public now saw the DC10 as unsafe.

Re: Is it Just Me??

Gene Cash

> nail in McD-D's coffin

So of course Boeing bought them. And here we are.

Re: Is it Just Me??

blackcat

Indeed! You would have thought that when a successful company merges with a less successful company you would pick the management from the more successful branch....

Re: Is it Just Me??

Charlie Clark

You might think so, wouldn't you. But, considering that such deals are generally driven by monopsodic investors trying to make even more money by reducing competition, the reverse is usually the case. Look ambitious for saps to take a basket case of your hands by praising its efficiency. Just look at 3i's track record: juicy returns for a couple of years until the wheels, sometimes very literally, start falling off.

Re: Is it Just Me??

YetAnotherXyzzy

Another example, and this from the airline industry: US Airways took over "nobody cuts more corners than we do!" America West, but found their board and C-suite taken over by the nickel-and-dimers. Then much larger American Airlines bought them, and the same thing happened. AA has been Always Awful ever since.

Re: Is it Just Me??

werdsmith

I'm guessing that in this case somebody has failed to secure the cowling after having it open and it has been missed on back up checks. So it's an operational failure rather than a Boeing one and might have happened to any airline with an engine slung under the wing but all the attention is on Boeing after they stopped making robust aircraft.

Re: Is it Just Me??

Spazturtle

It is also partly a design issue.

Due to how low the engines are on the 737 you can't see if the cowling is properly secured without pretty much laying on the ground (the clips are on the underside). The 737 was designed 60 years ago and huge turbo fans were not a thing back then.

Re: Is it Just Me??

Charlie Clark

It is too early to apportion blame but how do you know it *isn't* a Boeing issue? 9 years service is not a long time for a plane and manufacturers have been involved in maintenance for years: lots of juicy after-sales cashflow; as long as nothing goes wrong.

It's also possible to point the finger as SouthWest which is one of those companies that introduced asset-sweating to the airline industry, but this kind of thing was recommended by the same kind of MBAs that convinced Boeing to cut corners cut costs in manufacturing.

Re: Is it Just Me??

I ain't Spartacus

Charlie Clark,

We can't know - absent information from the investigation. But engine maintenance happens all the time. Such that a design flaw in how the cowling closes ought to have shown up by now. So the most likely issue on a removable part of a 9 year old aircraft not being secure properly is poor maintenance.

It's still perfectly possible that it's a design flaw. But the automatic linking to Boeing is lazy silly journalism. This isn't like the emergency door plug - which is a part the ailine won't touch until a major maintennace period when they strip the fuselage down. This is something they're going to be taking on and off all the time.

Not Lazy at all

JoeCool

If it was a Airbus, sure they get the benefit of a doubt. But when you have systemic safety and design issues and a culture of profits over sound engineering design (Boeing) it is at best naive to cast it as such.

Also, there's this quote (which could be clarified as to if it is specific to the A/C or the carrier)

"Reuters also pointed out that the FAA might impose engine housing inspections and component replacements on Boeing 737 NG aircraft following a 2018 Southwest Airlines incident."

And this report is not lazy reporting at all; it is stating relevant facts that are known, including that neither Southwest or Boeing have provided responses, and reasonably reporting the status of the investigation. I don't see any slanting or opinion expressed in the article.

Re: Is it Just Me??

Yet Another Anonymous coward

>It is too early to apportion blame but how do you know it *isn't* a Boeing issue? 9 years service is not a long time for a plane and manufacturers have been involved in maintenance for years

South West operates 3000-4000 flights / day, there are about 3000 CFM56 engines in service so this could either be somebody forgot to latch a cowling shut on one of them - or a design flaw that took a decade to show up on a component that is opened and closed every day on the worlds most common airliner.

Re: Is it Just Me??

vtcodger

Certainly could be a maintenance issue, or a fastener issue, or maybe a cowling design issue or perhaps something really weird/unusual. How about we wait a while before assigning blame and see what the investigators have to say?

Zebidee

Will Godfrey

That's what they should rename Boeing (it already sounds like boing). Their planes just seem to bounce from one disaster to the next.

Passengers unharmed?

I am David Jones

Does that include potential mental trauma?

Not sure how I’d of coped with sitting next to that engine…

Re: Passengers unharmed?

KittenHuffer

If you were sat in the seat nearest the engine then you were probably unaware. The wing would have blocked your view of the engine.

The best view would likely have been from about 3 or 4 rows in front of you looking backwards down the wing.

Re: Passengers unharmed?

My other car WAS an IAV Stryker

The article said it struck the "wing flap". Without having seen the video, I find this to be highly likely. With the flaps fully extended for takeoff, the parts are low enough to get hit with a piece of engine cowling. If so, a few rows behind would make the flap damage the most visible to a passenger.

Re: Passengers unharmed?

Roj Blake

Maybe, but you would have definitely seen the little gremlin on the wing ripping everything apart as the plane passed through the twilight zone.

Groo The Wanderer

You mean LATEST failure by Boeing.

Where are the hundreds of millions in fines that they so richly deserve after over a YEAR of "accidents" and "mistakes?"

I must admit, it's got me checking what I'm actually going to fly on

Jason Hindle

It's been all Airbus lately, though, so there's no Boing.

Re: I must admit, it's got me checking what I'm actually going to fly on

Charlie Clark

I suspect we'll soon see options to pay a premium not to fly Boeing…

Re: I must admit, it's got me checking what I'm actually going to fly on

Korev

If it's Boeing then I'm not going...

Yeeeek

BebopWeBop

Been there, seen that :-( An engine cowling flying off an Airbus on a flight from Nairobi down to Mombassa 25 years ago. The flight staff didn't believe me (a scruffy student) until I insisted they look out of the fekin window. I suppose it wasn't a Boeing so not newsworthy :-)

Re: Yeeeek

Jason Hindle

Back in the day, Kenya Airways had a certain talent for losing new aircraft. It wouldn't put me off flying with them today.

Re: Yeeeek

Pascal Monett

So all you've got is an Airbus incident that is 25 years old.

Compared to the way too many Boeing incidents since the Max was thrust down everyone's throats.

Sorry, I still prefer Airbus.

"Our maintenance teams are reviewing the aircraft"

Pascal Monett

And our Board is looking into acquiring Airbus planes for added safety.

There is a joke here, somewhere

JimmyPage

About living under a flight path and getting a Boeing in instalments

But - much like Boeings quality control team, I can't be arsed..

Doctor Syntax

"Passengers were unharmed and continued their journeys on a different aircraft about three hours later."

An entirely different aircraft or just one more of the same?

"Benson, you are so free of the ravages of intelligence"
-- Time Bandits