News: 1707831008

  ARM Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life (Terry Pratchett, Jingo)

Tesla's Cybertruck may not be so stainless after all

(2024/02/13)


It's only been a few months since Tesla's long-awaited Cybertruck made its way to those at the front of the queue, but the arrival has been tarnished for some.

CEO Elon Musk first unveiled the electric pickup model [1]back in 2019 , claiming that its "ultra-hard stainless steel" body and "transparent metal" glass were "literally bulletproof."

Though beset with [2]production issues and missing its speculative 2021-22 release, its unique polygonal design – as with anything Tesla and Musk-related – attracted legions of devotees eager to get their hands on the steering wheel.

[3]

This unique design isn't without shortfalls, at least according to reports in the [4]Cybertruck Owners Club forum. A trending thread titled " [5]Rust Spots/Corrosion is the Norm " from a user going by "Raxar" states:

Just picked up my Cybertruck today. The advisor specifically mentioned the cybertrucks develop orange rust marks in the rain and that required the vehicle to be buffed out. I know I heard the story of never take out your Delorean in the rain but I just never read anything about rust and Cybertrucks.

This, as you might expect, provoked a strong reaction from the faithful. "Liar. Is this fun for you?" one asked, while another incorrectly riposted: "If it 'rusts', it's not stainless steel." This is a common misconception. Stainless steel is resistant to rust, but not completely immune.

Members pondered whether orange stains could be caused by "rail dust" from certain vehicles being delivered via train, yet Raxar [6]posted some images of his Cybertruck's body after driving it for "2 days in rain."

[7]

[8]

The tiny specks may not seem like a big deal, but given that the Cybertruck price went from $40,000 in 2019 to $60,000 in 2023, we understand why owners might want their cars to appear pristine at all times.

In a [9]separate thread , another user, vertigo3pc, reported that "corrosion was forming on the metal" of his brand-new Cybertruck after 11 days in the "LA rain," leading some to worry that the steel body was becoming contaminated during production.

[10]Tesla Cybertruck gets cyberstuck during off-roading expedition

[11]Musk floats idea of boat mod for Cybertruck

[12]Tesla Cybertruck no-resale clause vanishes faster than a Model S in Ludicrous Mode

[13]Want a Cybertruck? You're stuck with it for a year, says Tesla

However, corrosion reports may stem from owners believing that "ultra-hard stainless steel" doesn't require much care. Tesla, it appears, would vehemently disagree.

Another thread from January [14]included a screenshot of Cybertruck's maintenance documentation , where it is said that the car does not have a clear coat. Clear coat is the outermost layer of transparent paint that serves as a protective barrier, preventing UV radiation and weather from damaging the colored paint layer. Clear coat also takes abrasions that might otherwise scratch the paint job.

[15]

The user warns: "The Cybertruck's exterior is susceptible to corrosion, as acknowledged in the manual. Once the oxide barrier is compromised, corrosion initiates. The manual advises prompt removal of corrosive substances, emphasizing not to wait until the Cybertruck is scheduled for a full wash."

The documentation says: "To prevent damage to the exterior, immediately remove corrosive substances (such as grease, oil, bird droppings, tree resin, dead insects, tar spots, road salt, industrial fallout, etc.). Do not wait until Cybertruck is due for a complete wash. If necessary use denatured alcohol to remove tar spots and stubborn grease stains, then immediately wash the area with water and a mild, non-detergent soap to remove the alcohol."

It sounds like a lot of work if even a five-minute dash for milk might result in a midge besmirching the body. Tesla explicitly states: "The stainless steel exterior of Cybertruck is more resistant to dents and dings than most other vehicles. However, Cybertruck does not have a clear coat on the surface of the exterior body panels, meaning any scratches that appear are in the stainless steel panels themselves."

[16]

The Register asked Tesla whether it agreed with the description of Cybertruck corrosion as the "norm," and if not, what the company expected to cause the spots documented. We will update the article if a response is forthcoming. ®

Get our [17]Tech Resources



[1] https://www.theregister.com/2019/11/22/smashing_tesla_cybertruck/

[2] https://www.theregister.com/2023/07/17/first_tesla_cybertrunk/

[3] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/bootnotes&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=2&c=2ZcugOV7pPAZMXQUlFYUAUgAAAdY&t=ct%3Dns%26unitnum%3D2%26raptor%3Dcondor%26pos%3Dtop%26test%3D0

[4] https://www.cybertruckownersclub.com/

[5] https://www.cybertruckownersclub.com/forum/threads/rust-spots-corrosion-is-the-norm.11988/

[6] https://www.cybertruckownersclub.com/forum/threads/rust-spots-corrosion-is-the-norm.11988/post-240328

[7] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/bootnotes&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44ZcugOV7pPAZMXQUlFYUAUgAAAdY&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[8] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/bootnotes&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=3&c=33ZcugOV7pPAZMXQUlFYUAUgAAAdY&t=ct%3Dns%26unitnum%3D3%26raptor%3Deagle%26pos%3Dmid%26test%3D0

[9] https://www.cybertruckownersclub.com/forum/threads/cybertruck-spots-corrosion.12242/

[10] https://www.theregister.com/2024/01/24/tesla_cybertruck_offroading_video/

[11] https://www.theregister.com/2023/12/19/musk_says_boat_mod_package/

[12] https://www.theregister.com/2023/11/15/tesla_reverses_course_on_cybertruck/

[13] https://www.theregister.com/2023/11/13/want_a_cybertruck_then_youre/

[14] https://www.cybertruckownersclub.com/forum/threads/cybertruck-corrosion-per-owner-manual.11445/

[15] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/bootnotes&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44ZcugOV7pPAZMXQUlFYUAUgAAAdY&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[16] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_offbeat/bootnotes&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=3&c=33ZcugOV7pPAZMXQUlFYUAUgAAAdY&t=ct%3Dns%26unitnum%3D3%26raptor%3Deagle%26pos%3Dmid%26test%3D0

[17] https://whitepapers.theregister.com/



until the Cybertruck is scheduled for a full wash

Neil Barnes

Amazing - people actually schedule their car washing?

Mine gets at least one a year, whether it needs it or not.

Re: until the Cybertruck is scheduled for a full wash

Lee D

I just drive fast in the rain... problem solved.

Cybertruck - the gift that keeps on giving...

lglethal

Cant be used off road.

Cant go up hills.

Cant be used in the rain.

Cant handle a little bird poop.

Clearly this is the ultimate American All Terrain Vehicle...

I'm beginning to feel like calling Musk a Snakeoil Salesman is being unnecessarily insulting to Snakeoil Salesmen...

Re: Cybertruck - the gift that keeps on giving...

Paul Herber

Wash your Cybertruck with genuine Musk guaranteed Tesla brand Snake Oil. Knocks the spots off ... ah, well, maybe not.

Re: Cybertruck - the gift that keeps on giving...

FirstTangoInParis

Even British Leyland cars from 70s were better than this. Oh well, they better get some Waxoyl then.

Re: Cybertruck - the gift that keeps on giving...

The Man Who Fell To Earth

I'd be more worried about what's going on with the steel chassis. Dissimilar metals in contact with each other in water, especially water that contains ionic solutes, will result in galvanic action. And one metal will corrode at the expense of the other, usually the steel in the case of SS and non-SS steels in contact with each other. Given how Musk has a reality distorion field problem like Steve Job's, it would not a big surprise if the chassis rust out from under these cars.

https://www.appmfg.com/blog/how-to-prevent-galvanic-corrosion-between-carbon-and-stainless-steel

Stainless?

Mike 137

" immediately remove corrosive substances (such as grease, oil, bird droppings, tree resin, dead insects, tar spots, road salt, industrial fallout, etc.) "

Bird droppings, road salt and (some) industrial fallout -- OK, these are known to be corrosive, but grease, oil, resin and dead insects?

"Stainless" steel is a rust resistant alloy by virtue of containing chromium among other constituents (in some cases, molybdenum), resulting in a surface that's highly reactive with atmospheric oxygen, rapidly forming molecular scale impervious barrier of oxide on the surface. Corrosion resistance depends to a great extent on the composition of the alloy. So "stainless" is a term without real meaning unless qualified. Standard alloys include 301, 302, 303, 304, 316, each of which has different properties including resistance to corrosion. The lower grades are (obviously) cheaper, so there's something to think about if the grade is not mentioned.

Re: Stainless?

Anonymous Coward

My non-materials scientist understanding is that the corrosion resistance varies inversely with the strength of the steel. The more stainless, the weaker.

Re: Stainless?

Mike 137

" corrosion resistance varies inversely with the strength of the steel "

Not quite as simple as that, There's a very informative set of [1]data sheets on stainless steels here.

[1] https://www.smithmetal.com/datasheets.htm

Re: Stainless?

Timop

At least 316 is pretty hard material. And the one that can deal with chemicals etc pretty well.

Quick Google:

301: 41 HRC

304: 22 HRC

316: 56 HRC

Re: Stainless?

Charlie Clark

It rains like shit here but stainless exterior fittings remain remarkably unblemished. This really shouldn't be happening. I'd suggest there is some less corrosion resistant material around there that's happy to form a circuit with the steel. If that's the case, pretty much anything will corrode.

Re: Stainless?

Jellied Eel

I'd suggest there is some less corrosion resistant material around there that's happy to form a circuit with the steel. If that's the case, pretty much anything will corrode.

That's what I was just wondering, ie using the chassis/body as ground and maybe increasing the voltage. Not sure if the latter would make galvanic corrosion issues worse or not. If it does, then I guess it'll manifest where there are dissimilar metals. Watching a video about restoring a flooded Maclaren made me wonder about this given the amount of corrosion on fastenings. A very expensive car let down by maybe some cheap fasteners instead of 'marine grade' stainless ones.

Re: Stainless?

MaddMatt

A good pint. Or to point out what I was told asking the question as a child - Stainless is two words. It doesn't mean that it will be stain free, rather that it will Stain Less than normal steel and other materials. But it will still stain (and corrode depending on how it is composed. handled, used, what it comes into contact with, etc.).

Re: Stainless?

gnasher729

Well, lifeless means you are dead. Stainless shouldn’t develop stains. What about my stainless steal cutlery that goes in the dishwasher all the time?

Re: Stainless?

Ahab Returns

Me and my wife are in the iron and steal business. She does the ironing and I do the stealing.

Re: Stainless?

sabroni

A very expensive car ruined by the lack of a sacrificial anode? Those who don't learn from history.....

Re: Stainless?

Mage

Also very weird, there are magnetic and non-magnetic in the sense of will a magnet stick to it versions.

Austenitic stainless steel is non-magnetic.

There are five basic families of "stainless steel" and without a proper description and specification "stainless steel" on its own means very little. All kinds rust. At least it's less stupid than the DeLorean, which was an under-powered fibreglass body sports car with a dangerous door design that only had a stainless steel skin. That would come loose with vibration. So the only thing the DeLorean was any good for was as a film prop in "Back to the Future".

I wonder is the Cybertruck also a bit of a gimmick?

Re: Stainless?

Eclectic Man

But it is not as if rain is pure, de-ionised water. I remember the scares ages ago about 'acid rain'. Just wondering who thought that an untreated metal body shell would be fine in an industrialised country's atmosphere, with all that sulphur in the atmosphere. In any case just your own fingerprints and hand prints will be slightly corrosive, so whatever you do, Don't Touch It!

Oh well, I haven't have the space for one anyway.

Headley_Grange

Why stainless steel? I'd have thought that it would make the vehicle very heavy compared to, say. Al or composite - or is the weight of the body small in comparison to the battery?

It sounds like a pretty shonky stainless, whatever the case. My knives and forks don't go "rusty". I've been camping and diving with both my penknife and my watch and neither are showing any signs of corrosion in spite of never getting anything other than a cursory wipe with whatever rag is to hand. Is there some trade off between structural performance and corrosion resistance?

Lee D

Or why not just apply a clear coat at the factory?

Spazturtle

This is one of the reasons why airlines stopped using 'naked' liveries for their planes. Even aluminium corrodes too fast if unprotected, so they needed a clear coat to protect them. But the clear coats actually weigh more than white paint.

My knives and forks don't go "rusty"

Mishak

But they, and a stainless steel kitchen sink, will suffer staining if they are left in contact with rust.

Re: My knives and forks don't go "rusty"

NXM

I sometimes used to work on a shipyard and they had a quarantine area for stainless parts so they'd never come into contact with mild steel. If they did the mild would contaminate the stainless with rust, and then once started it would spread and make the part useless.

Re: My knives and forks don't go "rusty"

Timop

Yeah if corrosion resistance is required using same tools and working area for regular steel and stainless is absolutely forbidden.

Re: My knives and forks don't go "rusty"

Anonymous Coward

>Yeah if corrosion resistance is required using same tools and working area for regular steel and stainless is absolutely forbidden.

What would happen if someone chucked one of those 4 quid bags of atomised black iron (magnetite?) powder offa eBay over it?

Re: Why stainless steel?

Flocke Kroes

It started with Starship. The first concepts of starship were going to be made from composite materials. They got as far as pressure testing a 9m diameter liquid oxygen tank to destruction and taking delivery of a 9m diameter mandrill to wrap fibres around. Then they worked out that they could cut the weight be switching to stainless steel. Composites have difficulty at cryogenic temperatures and the maximum useful temperature is much lower than steel. Using steel allows a much lighter heat shield and is much less difficult to modify.

Curving stainless in one axis like a cylinder is possible with a large radius. Curves in two axes (sphere or saddle) are hard. Welds are normally weaker than the parts welded. SpaceX had to learn a large amount about working with stainless and Musk was listening. Musk took the idea of a stainless car to Tesla where he does more talking and less listening compared to SpaceX. Cyber truck's flat panels come from the difficulty of curving stainless. SpaceX can now weld two axis curved sheets of stainless really well.

Tesla should have kept cyber truck as a concept for the future until they worked out the issues. Instead they committed to mass production in a material that was known to be troublesome before they had solutions.

Why stainless?

Dog11

Because Musk thought it sounded neat and sexy, and worth the extra weight and manufacturing headaches. BTW, it's 3mm stainless. And "bulletproof", so long as your antagonist doesn't have anything more powerful than a 9mm pistol, and doesn't just shoot you through the side window, where they could actually see you. Anyone at Tesla who took a different position probably got fired (Musk's customary management style).

Musk? Who trusts this guy?

Barry Rueger

Staggering to think that the American space program relies heavily on this goof.

Re: Musk? Who trusts this guy?

Mike 137

Fortunately, not directly on the goof. Yes, he owns SpaceX, but the folks that do the actual work are experts. Although he's apparently constantly butting in, they probably to a great extent ignore him, not least because the aerospace industry has established standards that have to be met. The US auto industry, on the other hand, is largely self regulating.

Re: Musk? Who trusts this guy?

Steve Hersey

Upvote the above.

SpaceX doesn't just ignore Musk's loonier spur-of-the-moment notions; they have a dedicated team of Musk minders specifically tasked with steering him away from anything he might break, and mitigating his worst excesses. Let him push the shiny buttons, preside at major launch events, and name the drone ships, but keep him away from the actual engineering.

The dead bird site lacks any such mechanism, which goes some distance to explain how he managed to do so much damage to it so fast.

Re: Musk? Who trusts this guy?

Andy 73

That may be the case, but Musk has sufficient control of the general direction of SpaceX (committing to contracts, general process of development, business direction), that he still appears quite capable of introducing uncertainty, if not complete rabbit holes.

Certainly the solution they have committed to for Artemis appears to be extremely poorly architected and planned, and the payments for development are... interesting. Regardless of how clever the folks are at SpaceX, they've been put in a position where they may be regarded as the single point of failure for a hugely (and possibly unnecessarily) complex mission, required to solve too many novel problems to meet the deadlines and without sufficient budget to complete the development process without huge losses.

Musk is not just a figurehead at SpaceX - he controls the money, and with it their obligations and overall direction. I'm pretty sure Starship would not have the current architecture (or even exist) without his direct influence.

Re: Musk? Who trusts this guy?

A. Coatsworth

There seems to be an inverse relationship between "Musk's direct involvement in an enterprise" and "success of said enterprise"

Re: Musk? Who trusts this guy?

FeepingCreature

Staggering to think there isn't anyone better!

I mean, it's not like NASA relies on Musk by choice.

its "ultra-hard stainless steel" body and "transparent metal" glass were "literally bulletproof."

Howard Sway

Fire a water pistol at it, however, and the thing just dissolves.

Re: its "ultra-hard stainless steel" [...] "transparent metal" [...] "literally bulletproof."

b0llchit

That'll be the new trend! Fire (salt-)water pistols at the CyberTruck and see it dissolve. Can't wait for the (a)social media to post the challenges.

And very soon afterwards you'll be imprisoned for firing your soaker!

Re: its "ultra-hard stainless steel" [...] "transparent metal" [...] "literally bulletproof."

Timop

Just find a spot where a puddle can be formed. Then all you need is salt water and couple months time (reaction speed depends on temperature) and the sheet might have already tiny spot rusted through and any time water is introduced corrosion continues.

Re: its "ultra-hard stainless steel" [...] "transparent metal" [...] "literally bulletproof."

Eclectic Man

Presumably 'off-road' or even 'on road' does not mean the sea-side, all that salty spray and sea air and you'll be wiping it down every half hour to stop it becoming a 'convertible'.

It's 301 stainless apparently

rgjnk

They chose something that's the least corrosion resistant 30X grade. Just wait until they see what road salt does to it...

And being Tesla it's a fair bet they skipped any cleaning and passivation steps during manufacture which will make it even worse; they like to 'optimise' out anything they think they can get away with.

Customers will be have been thinking it'll be like 316 when really it'll end up looking really rough without care.

Re: It's 301 stainless apparently

ComputerSays_noAbsolutelyNo

Exactly my own thinking: what about road salt?

I guess, if you're located in one of the warmer parts of the US, you don't get much salt applied to your roads in the winter, but the US consists of much more than always sunny California.

Re: It's 301 stainless apparently

Korev

Cars in Cornwall (SW England) tend to rust quickly because of the sea spray being blown inland...

(Pirates of Penzance icon)

Full wash

John Robson

"...not to wait until the Cybertruck is scheduled for a full wash"

Erm scheduling a what now?

Pretty sure dirt is a protective layer.

Truer words were never spoken

Necrohamster

[1]DumpsterFire said :

Yup. It’s Teslas world. We’re all just Beta Testers in it.

'Fanboi' icon because...you know

[1] https://www.cybertruckownersclub.com/forum/threads/rust-spots-corrosion-is-the-norm.11988/post-243244

How characteristically Muskian.

Steve Hersey

Self-crashing cars marketed as self-driving, terrible product quality built under dangerous, awful working conditions, hiring whole teams to dissuade the owners from using their warranty, selling domestic-use flamethrowers, touting mass-transit vaporware, the list goes on.

It's hardly surprising that he'd sell a flashy, expensive, basically useless truck that rusts in the rain.

I had a disagreement with a newspaper tech reporter who insists that Musk is an amazingly successful, innovative entrepreneur. You need a pretty narrow field of view to see him that way.

Re: How characteristically Muskian.

A Known Coward

Well, to be fair he has, despite all his major flaws been extremely successful, whether or not that success was personally earned or entirely off the back of some smart people around him. He has, or those he hires have, been pretty innovative too.

Note: It's still possible to be 'innovative' even if the products you innovate are complete crap - in fact it's much easier to be innovative if you're not actually concerned with improving on what came before ...

Of course 'successful and innovative' is not all that can be used to describe Musk - there are many, many less flattering adjectives that come to mind. You're right it would be a narrow view to suggest that he's only these things, but it would also be narrow view to argue that he's not.

mikus

All this means is they used the cheapest grade of stainless possible vs actual quality stuff that is truly corrosion-resistant. I wondered if something like this would happen, and simply laughing that yes, like most cheap Chinese "stainless" things you get from amazon or wish with low-grade metals, they corrode/rust about as bad as steel.

I ain't Spartacus

There are trade-offs. DeLorean used 304 steel, according to the mighty Google - whereas Tesla are using 301. 301 is less good at resisting corrosion, but stronger and more impact resistant. 316 would be better still at not rusting - also more expensive - I'm pretty sure it's harder, but not sure if it's as flexible.

Personally I suspect there's a good reason only one company has gone the stainless route with car building - a company that also went bust.

Something I have yet to grok...

Alan W. Rateliff, II

What exactly is the cybertruck for?

Re: Something I have yet to grok...

WolfFan

Demonstrating that the owner has far more money than sense.

Re: Something I have yet to grok...

Roj Blake

It's for making cash for Elon.

Re: What exactly is the cybertruck for?

Flocke Kroes

A bet.

The initial idea was advertised with big promises. Tesla are famous for being slow at starting mass production. Back in the early days putting down a deposit to get a place near the start of the queue looked like a safe opportunity to scalp people who did not have such foresight. Back then, Musk was a clandestine transphobic Nazi. Later, after spending too much time in Texas he thought it would be a good idea to boast of these qualities. In the mean time Tesla has strengthened its litigation team with people selected for their ability as [1]street fighters and prepared for [2]scalpers competing against Tesla for early sales.

[1] https://www.businessinsider.in/tech/news/elon-musk-is-recruiting-hardcore-streetfighters-for-a-new-tesla-litigation-department/articleshow/91706129.cms

[2] https://www.businessinsider.com/tesla-sue-cybertruck-buyers-they-resell-in-first-year-2023-11

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