News: 1661864765

  ARM Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life (Terry Pratchett, Jingo)

Chips still down for Toyota: Low semiconductor supplies dampen output

(2022/08/30)


Semiconductor shortages might have peaked in some sectors but the automotive industry is still reaching to secure as many chips as it can, with Toyota outlining the continued ramifications.

The Japanese car giant, which also sells motors under the Daihatsu and Hino brands, said this morning that unit sales and production between January and July dropped well below the prior year's number.

This, it added, was due to the "impact from the spread of COVID-19, as well as the parts supply shortages caused by the increased demand for semiconductors."

[1]

Automotive assembly industry exhibition at Toyota factory tour in Nagoya, Japan

Production globally fell [2]6.9 percent year-on-year to 835,192 units , and Toyota said July was the fourth straight month of annual declines. Worldwide sales were down 6.1 percent to more than six million vehicles.

Toyota said: "The situation remains difficult to predict due to semiconductor shortages and COVID-19. However, we will continue to carefully monitor the parts supply chain and minimize sudden decreases in production as much as possible while making every effort to deliver as many vehicles [as possible] to our customers at the earliest date."

[3]

Various market-watchers including [4]Gartner , [5]Omdia and investment banker [6]Jefferies forecast a freeing of semiconductor availability some months back but the car makers have yet to catch up.

[7]

[8]

The car industry was plunged into panic in 2020 when the pandemic influenced all to reduce output. They cancelled chip orders and went to the back of the queue when it came time to recommence fuller production schedules.

Earlier this month, AutoForecast Solutions revealed that around [9]3.8 million vehicles worldwide were cut from global production schedules so far in 2022 including 1.06 million in North America and 1.04 million in Europe. Still, that's progress of sorts compared to the 11.3 million cancellations in 2021 due to chip supplies.

[10]

At the start of August, BMW clipped its production output with CEO Oliver Zipse pointing to chips as the root cause. "Semiconductor supply difficulties remain the dominant and decisive issue for our sales performance."

Ashcan Gupta, CFO at Nissan said in July that it tried to take "steps to secure inventory levels with chip suppliers and allocated chips to priority products and markets.

"In the mid-term, we are developing alternative semiconductors and also replacing custom-made semiconductors with general-purpose semiconductors. We will provide suppliers medium to long-term production outlook to ensure they align and meet supply commitment."

[11]Software developer cracks Hyundai car security with Google search

[12]US car industry leads the world in production cuts over chip shortages

[13]ASML CEO: Industrial conglomerate buying washing machines to rip out semiconductors

[14]Toyota's truck brand Hino admits faking and fudging emissions data for 20 years

[15]General Motors goes electric with $2.5b US government loan for battery plants

Volkswagon reckons it'll be 2024 before the [16]underlying structural problems in chip availability are resolved . Meanwhile, Volvo CEO Martin Lundstedt [17]said in July the company was still being confronted by a "lot of uncertainty in the supply chain's short type of commitments… when it comes to electronics and semiconductors."

Infineon, the largest chipmaker to car manufacturers, has [18]revised its financial outlook upwards on three occasions this year amid what it described as continued heightened demand. ®

Get our [19]Tech Resources



[1] https://regmedia.co.uk/2022/08/30/shutterstock_toyota.jpg

[2] https://global.toyota/en/company/profile/production-sales-figures/202207.html

[3] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/systems&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=2&c=2Yw40LFzD-6dkP@N84DdCwwAAAFA&t=ct%3Dns%26unitnum%3D2%26raptor%3Dcondor%26pos%3Dtop%26test%3D0

[4] https://www.theregister.com/2022/07/27/semiconductor_market_gartner_report/

[5] https://www.theregister.com/2022/06/24/omdia_semiconductor_slowdown/

[6] https://www.theregister.com/2022/05/26/sharp_chip_inventory_correction_looms/

[7] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/systems&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44Yw40LFzD-6dkP@N84DdCwwAAAFA&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[8] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/systems&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=3&c=33Yw40LFzD-6dkP@N84DdCwwAAAFA&t=ct%3Dns%26unitnum%3D3%26raptor%3Deagle%26pos%3Dmid%26test%3D0

[9] https://www.theregister.com/2022/08/09/car_chip_shortage/

[10] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/systems&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44Yw40LFzD-6dkP@N84DdCwwAAAFA&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[11] https://www.theregister.com/2022/08/17/software_developer_cracks_hyundai_encryption/

[12] https://www.theregister.com/2022/08/09/car_chip_shortage/

[13] https://www.theregister.com/2022/04/21/asm_ceo_industrial_conglomerate_buying/

[14] https://www.theregister.com/2022/08/03/hino_faked_emissions_data/

[15] https://www.theregister.com/2022/07/26/doe_gm_battery/

[16] https://www.theregister.com/2022/04/11/volkswagen_expect_chip_supply_problems/

[17] https://www.theregister.com/2022/08/03/infineon_ups_2022_revenue_forecast/

[18] https://www.theregister.com/2022/08/03/infineon_ups_2022_revenue_forecast/

[19] https://whitepapers.theregister.com/



STM32

elsergiovolador

STM32 chips are still largely unavailable at authorised distributors. There is however plenty available at brokers or scalpers if you will, but they charge even 10-20x the cost authorised distributor charges. That puts any manufacturing not viable, especially for small business, unless your product has a margin large enough to accommodate the scalper's fee.

Sadly small businesses don't have a lobbying power to make government do something about it.

As expected with Just In Time

tiggity

A lot of automotive industry (Toyota a classic example) are into JIT.

JIT is great ... when everything works well.

But the minimal inventory approach bites back in a nasty way when there are significant supply chain problems.

Similar has happened before (though smaller scale & far less complex than all the COVID / lockdown related issues that gave chips drought) e.g. in Japan a while back with the earthquake and related tsunami and nuclear disaster screwing JIT car production

https://www.npr.org/2011/03/23/134784726/Japan-Business?t=1661867063870

But, as a big inventory is very expensive, there probably wont be much incentive for bean counters to scrap JIT due to the great benefits when everything goes well

Re: As expected with Just In Time

wolfetone

" A lot of automotive industry (Toyota a classic example) are into JIT. "

JIT was invented and perfected by Toyota.

Re: As expected with Just In Time

elsergiovolador

JIT is very much only way how small business can survive as often they can't afford to order large batches of components that go into their products.

Re: As expected with Just In Time

Anonymous Coward

It's not just batch size, but storage. The more you store the more it costs. Especially in these days of heightened acquisitive crime.

The holy grail for a lot of suppliers is zero stock and shipping from foundry to factory. Which is quite possible with decent IT.

It's also quite impossible no matter how much IT you have with the ludicrous customs setup the UK has imposed on itself.

Re: As expected with Just In Time

Yet Another Anonymous coward

>the ludicrous customs setup the UK has imposed on itself.

What customs? British cars will be built with British computers made with British brass gears made by the British Babbage computer company

Re: As expected with Just In Time

albaleo

JIT is great ... when everything works well.

For the end producers such as Toyota, yes. But for parts suppliers further down the line it can be a problem.

"Call immediately. Time is running out. We both need to do something
monstrous before we die."
-- Message from Ralph Steadman to Hunter Thompson