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Apple's ultra-thin iPhone flops as foldable iPad hits a crease

(2025/10/23)


Apple's run of hardware experiments appears to be hitting some turbulence: The company's ultra-thin iPhone Air has reportedly failed to catch on with buyers, while its long-awaited foldable iPad is slipping further down the calendar amid engineering snags and soaring costs.

[1]

According to [2]Apple analyst Ming-Chi Kuo , demand for the iPhone Air has fallen well short of expectations. Suppliers are said to be cutting production capacity by more than 80 percent between now and early 2026, with some components to be discontinued entirely before the end of the year.

Kuo argues the weak sales show that Apple's standard and Pro models already satisfy most high-end buyers, leaving little appetite for a thinner phone that trims features along with weight. Analysts from Japan's Mizuho Securities are said to have come to a similar conclusion, while Taiwan's [3]Nikkei Asia reports that Apple has cut production of the iPhone Air to nearly "end of production" levels after weaker-than-expected demand.

The iPhone Air launched as part of [4]the iPhone 17 lineup last month. Billed as the thinnest handset Apple has ever made – at just 5.6mm thick – it was pegged as a replacement for Apple's short-lived Plus model.

Despite its titanium frame and $999 price tag, the Air's appeal appears to have been mostly cosmetic. Even iFixit, which gave the phone [5]a respectable repairability score of 7 out of 10 , noted that "thinner often means flimsier," and that the iPhone Air was more a marvel of smartphone engineering than a meaningful upgrade for consumers. A survey by [6]KeyBanc Capital Markets this week found there is "virtually no demand" for the device – a somewhat blunt assessment of Cupertino's latest design experiment.

[7]

Apple's other hardware gamble, an 18-inch foldable iPad, doesn't appear to be faring much better. Bloomberg reports that the device, initially planned for 2028, may now slip to 2029 or later as engineers wrestle with the weight and complexity of the foldable display.

[8]

Early reports [9]described the design as resembling two iPad Pros lying side by side, while more recent accounts suggest the device folds shut like a MacBook and opens out into an 18-inch display that offers roughly the same screen space as a 13-inch laptop.

[10]Apple's AirPods Pro 3 are still chuck-and-buy-again specials

[11]iPhone 17 Scratchgate is real, iFixit warns – buy a case for your fancy phone

[12]Don't despair. iFixit says you can still repair that iPhone Air

[13]Apple's 'Awe Droppings' fall close to the tree

Apple has worked with Samsung Display to try to minimize the fold crease, which is [14]a common issue with existing foldables . However, reports suggest the results remain both heavy and costly, with prototypes weighing around 3.5 pounds (1.6kg) – roughly the same as a MacBook Pro and nearly triple the heft of this year's iPad Pro.

The price is also reported to have climbed from an early projection of $3,000 to around $3,900, placing it well above Huawei's MateBook Fold, a similar 18-inch model that sells for about $3,400 in China. Huawei's machine, however, features a Kirin X90 chip built on China's two-year-old 7nm process – a reminder that China [15]remains several generations behind Western fabs . By contrast, Apple's collaboration with Samsung keeps it tied to the cutting edge but at a much higher cost in both engineering and price. ®

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[1] https://regmedia.co.uk/2025/10/23/shutterstock_iphone_air.jpg

[2] https://x.com/mingchikuo/status/1981051589000671742

[3] https://asia.nikkei.com/spotlight/supply-chain/apple-slashes-iphone-air-production-plans-boosts-other-17-models-sources

[4] https://www.theregister.com/2025/09/09/apples_awe_droppings_fall_close/

[5] https://www.theregister.com/2025/09/22/ifixit_iphone_air/

[6] https://www.investing.com/news/analyst-ratings/apple-stock-rating-maintained-by-keybanc-amid-iphone-17-demand-trends-93CH-4301473

[7] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=2&c=2aPpRE-8BfUWXkmjapjUQZAAAAVA&t=ct%3Dns%26unitnum%3D2%26raptor%3Dcondor%26pos%3Dtop%26test%3D0

[8] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44aPpRE-8BfUWXkmjapjUQZAAAAVA&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[9] https://www.theverge.com/2024/12/15/24321659/apple-foldable-18-8-inch-ipad-invisible-crease-rumor

[10] https://www.theregister.com/2025/10/02/apple_airpods_pro_3/

[11] https://www.theregister.com/2025/09/24/iphone_17_scratchgate/

[12] https://www.theregister.com/2025/09/22/ifixit_iphone_air/

[13] https://www.theregister.com/2025/09/09/apples_awe_droppings_fall_close/

[14] https://www.theregister.com/2019/03/28/xiaomis_pholdable_not_one_but_two_creases_of_fail/

[15] https://www.theregister.com/2025/06/23/huaweis_foldable_shows_china_years_behind_tsmc/

[16] https://whitepapers.theregister.com/



Dave K

If I wanted a lighter phone with less functionality, I'd also want it to be smaller in terms of dimensions, not just thinner and flimsier...

Neil Barnes

And price...

"with less functionality, I'd also want it to be smaller in terms of dimensions"

Anonymous Coward

Not a fan of anything Apple but a refurbished 4.7" iPhone SE (2019) was for me the optimal size and acceptable weight. I only know how to make and receive calls etc how to use the compass. ;)

If they made new models the same size and a little lighter I would actually buy one. I think the newer SEs are/were 5.4". :(

The downside is you cannot get cases for old 5s/SE etc except in charity shops if you are lucky.

The idea of an Apple "feature" (i)phone really would be a paradigm shift without the clutch .†

† It's a Dilbert cartoon but I don't know if Scott Adams is still canceled given the far grosser antics of the current US administration.

Flimsy

Headley_Grange

See this

https://www.youtube.com/watch?v=sQ56ve39l2I

Skip forward to 7:40 to the bit where he bends it.

Re: Flimsy

Like a badger

I am impressed, despite my previous comments to the contrary, looking at that I can't see arse pockets resulting in many curved iPhone Airs.

If Apple want to try something really radical

JimmyPage

Why not get the shit you already have made to work ?

That goes for Samsung too.

China?

Tim99

Apparently poor sales [1]do not apply to China (simply.com) .

[1] https://www.scmp.com/tech/big-tech/article/3329336/apples-iphone-air-sells-out-minutes-china-after-ceo-tim-cooks-visit

Re: China?

FIA

I suspect the air is a halo product, it gave the engineers something to flex their muscles with and will be a status symbol for the few that buy them.

If you're buying a phone like that you don't stick it in a case... so you've got to be able to afford to break it....

It also allows the 'pro' to focus on performance at the cost of a slightly less appealing design.

FIA

I do like stories like these....

"Apple is struggling to build a product it's never announced or even acknowledged exists..."

Why?

IGotOut

The body is thin, but the camera lenses stick out just as far, so its max depth is no different. Unless you have the top sticking out from the top of your pocket (screaming "steal me") you just lose battery capacity and gain nothing.

Bloodbeastterror

I'm looking forward to the day when all Apple users subscribe to Louis Rossman's YouTube channel and finally come to their senses about how they're overpaying for shabby badly-designed equipment. Shiny, yes. Good value? No.

ParlezVousFranglais

Brave post - I'll happily go toe-to-toe on socialism vs capitalism, but Apple fanbois are far too hardcore for me ツ --->>>

Like a badger

I'm not looking forward to that day. I wouldn't ever buy Apple tech as its too expensive for my tastes, but the company have pioneered many ideas that are now widely available at a reasonable cost, or they've taken somebody else's good but weakly executed idea and made it work well (again resulting in wider adoption). I'm thankful to Apple and their deep pocketed buyers for the benefits that have accrued in the Android world.

Anxious after the delay, Gruber doesn't waste any time getting the Koenig
[a modified Porsche] up to speed, and almost immediately we are blowing off
Alfas, Fiats, and Lancias full of excited Italians. These people love fast
cars. But they love sport too and no passing encounter goes unchallenged.
Nothing serious, just two wheels into your lane as you're bearing down on
them at 130-plus -- to see if you're paying attention.
-- Road & Track article about driving two absurdly fast
cars across Europe.