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  ARM Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life (Terry Pratchett, Jingo)

Tesla Cybertruck recall #8: Exterior trim peels itself off, again

(2025/03/20)


Tesla has issued its eighth Cybertruck recall, this time over exterior trim panels that risk detaching while driving - the second time loose body trim has triggered a safety fix.

This time, the stamped stainless steel piece attempting escape is the [1]cant rail , a cosmetic metal trim running along the top of the doors from the windshield to the front of the bed. According to the recall notice, the cant rail is an assembly made of electrocoated steel and stainless steel panels bonded with adhesive, then fastened to the vehicle.

On affected trucks, the adhesive joint may weaken over time, leading to delamination and potentially causing the panel to peel off entirely. Tesla notes the adhesive used is prone to "environmental embrittlement."

[2]

In other words, the vehicle Elon Musk once described as " [3]literally bulletproof " - right before its window was shattered by a metal ball - relies on glue at key trim joints that seemingly can't withstand the weather.

[4]

[5]

The recall notice states that some 46,096 Cybertrucks are potentially affected, covering all 2024 and 2025 models manufactured from November 13, 2023, to February 27, 2025. Tesla estimates only around one percent are likely experiencing the issue, and noted that as of March 18, the problem still hadn't been addressed in production, though the fix is expected to roll out around March 21.

To fix the matter, Tesla plans to replace the cant rail assembly "with one that meets durability testing requirements," which translates to using a stronger adhesive that won't crumble under the elements, and adding a stud welded to the stainless panel, secured with a nut clamping it to the vehicle structure. Naturally, this raises the question of why bolting the panel down wasn't part of the original design.

[6]

While slightly different from the current cant rail issue, this recall mirrors a June 2024 problem involving Cybertruck's sail applique - a stainless steel panel running along the truck bed. That earlier recall flagged cases where either the applique or its adhesive hadn't been installed to spec, making the trim prone to coming loose or flying off.

[7]Tesla Cybertruck turns into world's most expensive brick after car wash

[8]As Elon Musk makes thousands of federal workers jobless, tycoon pushes for $56B Tesla pay deal

[9]Geico tells El Reg, no, it's not canceling all Cybertruck insurance

[10]Tesla recalls over 1.6M electric cars in China for faulty hood lock

This brings the total number of Cybertruck recalls to eight since its late 2023 launch, [11]averaging one every two months.

Thus far, [12]issues have included detaching trim (twice), accelerator pedal cover [13]detachment leading to unintended acceleration, [14]rearview camera activation delays, faulty drive inverter, windshield wiper motor failures, and two broader Tesla recalls involving dash display sizes and faulty tire pressure sensor lights.

With all these faults continually popping up, and [15]other cases of bad trim attachment reported by owners, we reached out to Tesla to see if it planned to look into quality control problems surrounding the Cybertruck, but didn't hear back. ®

Get our [16]Tech Resources



[1] https://www.nhtsa.gov/?nhtsaId=25V170000

[2] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=2&c=2Z9yeFdJudNbAEDmQc2xSuQAAAAE&t=ct%3Dns%26unitnum%3D2%26raptor%3Dcondor%26pos%3Dtop%26test%3D0

[3] https://www.theregister.com/2019/11/22/smashing_tesla_cybertruck/

[4] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44Z9yeFdJudNbAEDmQc2xSuQAAAAE&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[5] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=3&c=33Z9yeFdJudNbAEDmQc2xSuQAAAAE&t=ct%3Dns%26unitnum%3D3%26raptor%3Deagle%26pos%3Dmid%26test%3D0

[6] https://pubads.g.doubleclick.net/gampad/jump?co=1&iu=/6978/reg_onprem/personaltech&sz=300x50%7C300x100%7C300x250%7C300x251%7C300x252%7C300x600%7C300x601&tile=4&c=44Z9yeFdJudNbAEDmQc2xSuQAAAAE&t=ct%3Dns%26unitnum%3D4%26raptor%3Dfalcon%26pos%3Dmid%26test%3D0

[7] https://www.theregister.com/2024/04/20/cybertruck_car_wash_mode/

[8] https://www.theregister.com/2025/03/12/elon_musk_appeals_voided_pay_package/

[9] https://www.theregister.com/2024/10/07/geico_cancel_cybertruck_insurance/

[10] https://www.theregister.com/2024/08/07/tesla_recalls_over_16m_electric/

[11] https://www.theregister.com/2024/11/14/tesla_cybertruck_recalled_mosfets/

[12] https://www.nhtsa.gov/vehicle/2024/TESLA/CYBERTRUCK/PU%25252FCC/AWD#recalls

[13] https://www.theregister.com/2024/04/22/tesla_accelerator_fix/

[14] https://www.theregister.com/2024/10/04/tesla_cybertruck_recall/

[15] https://electrek.co/2025/03/13/tesla-cybertruck-deliveries-are-on-hold-as-trims-are-flying-off-the-bulletproof-truck/

[16] https://whitepapers.theregister.com/



Recall won't fix the big problem

Like a badger

And the big problem is that driving one of these makes you look a complete bell end.

Re: Recall won't fix the big problem

Jou (Mxyzptlk)

They are an investment! In five years, when only two of them are still working, they will be worth millions!

Re: Recall won't fix the big problem

Doctor Syntax

But complete bell ends think it makes them look great.

Re: Recall won't fix the big problem

Anonymous Coward

True, but that's the sort of thinking that shows just why they're complete bell ends, isn't it?

Quite moody car!

Jou (Mxyzptlk)

The body can't take weather.

The tires impale themselves.

The pedal is loose until rivet.

The glue deteriorates.

The back falls apart.

A mirror of Musks personality?

Re: Quite moody car!

Anonymous Coward

No. He doesn't have one.

Re: Quite moody car!

Anonymous Coward

I think it's nice that the car recycles itself as you drive it. So I would move this latest issue into the pro column.

Re: Quite moody car!

Fruit and Nutcase

A mirror of Musks personality?

Can it do a Nazi salute?

[1]https://www.theguardian.com/us-news/2025/mar/20/elon-musk-daughter-vivian-jenna-wilson-salute

[1] https://www.theguardian.com/us-news/2025/mar/20/elon-musk-daughter-vivian-jenna-wilson-salute

Re: Quite moody car!

Jou (Mxyzptlk)

I bet it can! If something from the right door breaks by a calm tailwind...

Headley_Grange

In terms of quality Tesla seems to be at same level as Datsun circa 1978.

Gort99

Come on, Datsun were never that bad!

Anonymous Coward

Even 1978 British Leyland wasn't that bad!

Anonymous Coward

At least the Datsuns were cheap.

My parents' first car was a secondhand Datsun originally sold in... 1978. (No, really).

Its achilles heel was that it was susceptible to rust in the UK climate- something which was already approaching terminal around the time it failed its MOT and it got replaced when it wasn't yet eight years old.

Yet aside from that, my Dad remembers it being a good and easily-maintained car. I suspect it was probably more reliable (and better value for money) than many British Leyland cars et al back then.

(And honestly, it probably wasn't all *that* much worse for rust than many other cars of its era. Not saying it was good in that respect, but rust on *all* cars was a way bigger deal at that time, and still a major problem well into the 1980s. Cars just didn't last as long back then.)

Adair

Back then anywhere that put salt on the roads, cars didn't last long.

Anywhere that didn't put salt on the roads, even then plenty cars lasted plenty long.

Proof that Musk was inspired by Sir Clive Sinclair

JimmyPage

only it seems C5s were better built.

Re: Proof that Musk was inspired by Sir Clive Sinclair

blu3b3rry

To be fair, for it's day the C5 was actually built in a rather clever way.

Seem to recall the two halves of the polycarbonate bodyshell were effectively welded together using electrically-activated strips of tape.

Re: Proof that Musk was inspired by Sir Clive Sinclair

Anonymous Coward

The Cybertruck isn't so much a C5 as a C4 in the way it blows itself apart over time.

46,096 wankpanzers sold

Dan 55

I honestly thought it would be a whole lot more by now, perhaps there's hope for humanity yet.

Re: 46,096 wankpanzers sold

rgjnk

Considering there were >250K reservations (supposedly) and plenty of unsold stock those numbers aren't too impressive. Though does again prove that the supply of tasteless idiots with too much money isn't running short.

Maybe it sold better than the electric F150 or the Hummer EV but in the grand scheme of US truck sales all the electric ones are totally insignificant in a market that numbers in millions of units per year.

It looked stupid when it was first announced

blu3b3rry

....and proves that it is genuinely a clown car, if bits of it detach themselves at random.

Re: It looked stupid when it was first announced

Anonymous Coward

It's even [1]driven by clowns .

[1] https://media-cldnry.s-nbcnews.com/image/upload/t_fit-860w,f_auto,q_auto:best/rockcms/2025-03/250311-donald-trump-tesla-ew-444p-6d3252.jpg

"environmental embrittlement"

Anonymous Coward

In simple terms, the glue was not suitable for North American climate.

Did Elon have a bigger hand in the minutiae of the design process than previously believed.

Re: "environmental embrittlement"

rgjnk

It's just another Tesla product engineered with the assumption that engineering for California is enough. Cold/wet/salty/etc. conditions are all imaginary.

Re: "environmental embrittlement"

Not Yb

Probably tested it in an environmental chamber that only included vertical rain.

Re: "environmental embrittlement"

that one in the corner

Vertical rain? NO! [1]Don't leave your cybertruck [2]in the rain !

[1] https://www.theregister.com/2024/02/13/tesla_cybertruck_rust/

[2] https://www.flyingpenguin.com/?p=55326

Wank PanzerKampfWagen

ChodeMonkey

Is it not now a federal offence to denigrate the Wank Panzer? If so, suggesting it is a shoddily made gewgaw by issuing a recall could put Tesla in hot water.

JamesTGrant

Hey look at this crazy concept!’

‘Cool - ship it’

‘But this is just a prototype’

‘Does it drive?’

‘Yeah, it’s a working prototype’

‘Then it’s finished, ship it’

‘Okayyy’

Anonymous Coward

That's *exactly* what the Cybertruck's engineering comes across as.

Something you'd expect to have been a prototype or mostly working mockup to get the point across, but all lashed-together shoddiness and short-term corner-cuts under the surface. The sort of things you'd expect to have been implemented and engineered properly in the production version.

Six months time...

IGotOut

Part recalled due to spot weld corroding and falling out.

This ladies and gentlemen...

IGotOut

is why people don't buy US cars, despite usually being less expensive.

The build quality is usually utter shit with badly fitting panels, cheap plastics, poor assembly and inefficient engines.

Re: This ladies and gentlemen...

Gene Cash

You forgot the part about being nearly impossible to fix.

Re: This ladies and gentlemen...

thames

I have a good deal of first hand experience with auto manufacturing with several US, Japanese, and European car brands. US Ford and GM cars are reasonably well made. I don't like their current model line up in North America, but they're reasonably well made. Chrysler has always had a reputation for being less well made, but I would still put them as better than Tesla.

Tesla though have always been known for poor build quality and questionable design engineering. They have always sold purely due to brand promotion and image. They got into the US electric car market early and a heavy focus on the California market got them a lot of publicity with celebrities and people who write about celebrities.

They basically sell a Lada or Trabant grade product at BMW prices. If you want an electric car you are much better off buying one from one of the long established major brands who will sell you a much better made and designed car for the same price or less.

I won't be surprised if Tesla end up going out of business or if their assets are bought by someone else for a small fraction of their current stock market value. They are a luxury brand that sell a poorly made product based on image. That image is being steadily undermined by the antics of a certain rather questionable person. Once their image is tarnished nobody has a reason to buy one anymore.

Glue?

Gene Cash

They need to talk to Apple and borrow some iPhone battery glue. That stuff'll take a direct hit from a nuke, I think.

Re: Glue?

Not Yb

The main problem with the iPhone battery is having to remove most of the rest of the phone from the case before you can even get to the battery. The glue is just an added bonus round.

Re: Glue?

Headley_Grange

iPhone battery glue? Might be good but nothing beats dried Weetabix.

Re: Glue?

The commentard formerly known as Mister_C

bogies!

Re: Glue?

that one in the corner

Well, Musk has a good supply of those nowadays; just gotta stop Donald getting them wiped away.

veti

Meh. I think that's more a Tesla-specific issue than a general US one. Build quality of Ford, GM cars is usually OK, they've been doing it a long time. (Not saying anything about Chrysler, those things are rare outside the US and for good reason IMO.)

What's not OK is the design, most importantly the assumption that efficiency is for losers.

Not Yb

Also a problem: more than one set of engine designs that couldn't last beyond 100K miles even with recommended maintenance back when Toyota of the time could easily last 300K+.

You love to see it

DS999

Every time Tesla fails it is music to my ears!

All the idiots vandalising Tesla dearlerships are wasting their time

Howard Sway

The vehicles themselves now come fitted with Level 5 Full Self Disassembly as standard.

Re: All the idiots vandalising Tesla dearlerships are wasting their time

fromxyzzy

It's 50/50 whether there's anyone actually setting the things on fire. Leave 'em sitting out on the lot for long enough, odds are at least one will go up and take a few others with it in a light drizzle.

Beauty? What's that?
-- Larry Wall in <199710221937.MAA25131@wall.org>